SmartGuard manufactures custom switchgear protective covers designed to improve safety and protect critical electrical components in industrial and power generation environments. These covers provide a durable physical barrier while allowing full visibility and quick access for inspection and maintenance.

For a large-scale power generation project, SmartGuard produced more than 500 custom switchgear covers engineered to meet precise panel protection requirements. Each cover was fabricated using ¼″ clear polycarbonate, a highly durable material known for its exceptional impact resistance and long-term reliability in demanding electrical environments.

The custom switchgear cover design measured 4″ W × 5.5″ H × 2.5″ D and featured smooth, rounded edges to improve safety during installation and handling. ½″ side flanges were incorporated into the design to provide additional stability and a secure fit over the switchgear components.

To allow for quick installation without drilling or permanent fasteners, each cover was equipped with high-strength neodymium magnets mounted at the corners and flange points. This magnetic mounting system ensures a secure hold on metal panels while allowing technicians to easily remove and reinstall the covers during inspections or maintenance procedures.

SmartGuard switchgear covers are commonly used to protect:

• Switchgear panels

• Electrical control panels

• Circuit breakers

• Energized electrical components

• Critical industrial equipment

By providing a clear protective barrier, these covers help prevent accidental contact, protect sensitive components, and support safe operation of electrical systems.

SmartGuard specializes in custom electrical panel covers and switchgear protection solutions, manufacturing thousands of covers each year for contractors, utilities, manufacturers, and industrial facilities across North America.

Need a custom switchgear cover for your electrical panels? Send us your dimensions and we’ll provide a quote.

While this switchgear cover was designed for a specific application, SmartGuard regularly manufactures custom protective covers for electrical panels and switchgear systems.

Get a Custom Switchgear Cover Quote

Key Features:

• Impact-resistant polycarbonate

• Magnetic mounting (no drilling required)

• Custom sizes available

• Clear visibility of components

• Fast installation and removal

• Made in the USA